How to use a screw extractor
Updated · 6 min read
A screw extractor removes screws that a screwdriver can't: stripped, rounded, rusted or snapped. It works with a left-hand thread, so turning it anticlockwise drives it into the screw and unwinds the screw at the same time. Here's how to use one without breaking it.
Two kinds of extractor
Double-ended extractor bits have a burr (cutting) end and a threaded extractor end, on a hex shank that fits a drill or driver. The burr end cuts its own seat in the screw, so you don't need a separate drill bit or a centre punch for most screws. Our set is this kind.
Traditional extractors, often called easy outs, are tapered spirals with a square end. You drill a pilot hole into the screw with a normal drill bit first, tap the extractor in, and turn it with a tap wrench. They suit bigger, deeper jobs such as broken bolts and studs. More on the differences in types of screw extractor.
What you need
- A drill or driver with a reverse setting and a low speed setting.
- The right size extractor for your screw (see the size chart).
- Safety glasses. Metal chips fly, and hardened steel can shatter.
- Penetrating oil if the screw is rusted, and a centre punch if the head is very uneven.
An impact driver will take a hex-shank bit, but its hammering can snap a small extractor tip. If you have an ordinary drill, use that on its lowest speed.
Using a double-ended extractor bit
1. Pick the size
Choose the bit for your screw's diameter. If two sizes cover it, start with the smaller one. You can always go up a size after cutting a small seat, but you can't make a seat smaller.
2. Loosen the grip of rust first
If the screw is rusted, soak it with penetrating oil and give it 15 minutes or more. Tapping the head with a hammer helps the oil work in. Details in how to remove a rusted screw.
3. Cut a seat with the burr end
Put the burr end in the drill and set the drill to reverse. Hold the drill square to the screw, lean on it firmly and run it slowly. Stop when you've cut a clean, shiny cone in the centre of the head. A shallow seat is all you need. Don't drill right through the head.
Sometimes the screw starts turning out during this step, because the burr cuts in reverse too. If it does, let it.
4. Flip the bit and back the screw out
Turn the bit round to the threaded end and seat it in the cone you just cut. Keep the drill in reverse, on low speed, with steady pressure straight down. The left-hand thread bites harder as it turns, and the screw begins to unwind. Keep going slowly until it's out.
5. Get the screw off the bit
The screw will be stuck on the extractor. Grip the screw with pliers and turn the bit clockwise to unscrew it.
If it won't bite
- The burr skates across the head: the bit's too small for the screw, or the head's too uneven. Go up a size, or make a dent in the centre with a centre punch so the burr has somewhere to start.
- The extractor spins in the seat: the seat's too shallow or too wide. Cut a little deeper with the burr end, or go up one size and cut a new seat.
- It bites but the screw won't move: the screw is seized, not just stripped. Stop. More force is how extractors snap. Use penetrating oil, heat or a few hammer taps first, then try again.
Mistakes that break extractors
- Running the drill forwards. Both ends work in reverse. Forwards just drives the screw in tighter.
- Too much speed. High speed burns the cutting edges and gives you no feel. Slow and firm wins.
- Pushing sideways. Hardened steel is strong in a straight line and brittle when bent. Keep the drill in line with the screw.
- Forcing a seized screw. If it doesn't want to go after a few seconds of steady pressure, loosen the rust first.
- Very hard bolts. Some high-tensile bolts are as hard as the extractor. If the burr won't cut after a few seconds, it won't, and forcing it can snap the tip off inside the bolt.
If the tip snaps off inside the screw: it's hardened steel, so an ordinary drill bit won't go through it. You'll need a carbide burr or a diamond bit, or a machine shop. That's the main reason to go gently.
Using a traditional extractor (easy out)
- Make a dent in the exact centre of the screw with a centre punch.
- Drill a pilot hole to the size the extractor's packet asks for, as straight as you can. A left-hand drill bit in reverse is best: it often catches and spins the screw out before you even need the extractor.
- Tap the extractor into the hole with a light hammer blow so it seats.
- Turn it anticlockwise with a tap wrench, slowly and evenly, keeping it straight.
Questions
Which way do you turn a screw extractor?
Anticlockwise (reverse). Screw extractors have a left-hand thread, so turning them anticlockwise drives them into the screw and unwinds the screw at the same time.
Do you need to drill a hole to use a screw extractor?
For a traditional extractor (easy out), yes: you drill a pilot hole first. A double-ended extractor bit cuts its own seat with its burr end, so you don't need a separate drill bit.
Can I use a screw extractor in an impact driver?
A hex-shank bit fits, but an impact driver's hammering can snap small extractor tips. A drill on low speed gives more control. If you only have an impact driver, use the lowest setting and short bursts.
What speed should I use?
Slow. Use the drill's low gear and lowest speed, with firm, steady pressure. High speed dulls the edges and makes the bit more likely to skate or snap.
More guides
- How to remove a stripped screwSeven ways to get it out, from a rubber band to an extractor, in the order to try them.
- Screw extractor size chartWhich extractor for which screw, in millimetres, Australian gauges and metric bolts.
- How to remove a rusted screwPenetrating oil, shock, heat and an extractor, in the order that works.
- How to remove a broken screwSnapped above, flush or below the surface: what to do for each.
- Types of screw extractorDouble-ended bits, easy outs, multi-spline, sockets: what each is for.